Headlight Rewiring Service – Full Internal Rewire & Lens Removal

Headlight Rewiring Service – Full Internal Rewire & Lens Removal

Price on Consultation

This is a specialised repair service for headlight assemblies that require complete internal rewiring due to age, heat damage, water ingress, or previous failed modifications.

The process involves removing the lens and carefully rewiring every internal strand, restoring full functionality and reliability to your headlight without the need for replacement.

Common Reasons for Rewiring:

• Burnt or brittle wiring

• Internal short circuits

• Aftermarket LED or HID conversions gone wrong

• Moisture damage and corroded terminals

• Flickering or failed DRLs, indicators, or beam functions

What This Service Includes:

• Full lens removal using controlled heat application

• Complete strip-out of internal wiring

• Replacement of all wiring with high-quality, heat-resistant cabling

• Reconnection of all functions (low/high beam, indicators, DRL, etc.)

• Resealing of the unit and moisture testing
  

Turnaround Time: 3–5 business days
Price: Varies based on complexity and headlight type – please contact us before sending

⚠️ This is a labour-intensive process best suited to high-end, rare, or hard-to-replace headlights.

Headlight Repair Disclosure

Please note: All headlight repairs incur a minimum assessment fee of $500 + GST. This covers the cost of safely cutting open and assessing the headlight unit using a specialist plastic welding and sealing service.

This fee applies regardless of the repair outcome, including situations where:

• No fault is found after full assessment

• The unit is deemed beyond repair

• The process of opening or assessing the headlight results in further damage

• The customer decides not to proceed after the assessment

This fee is necessary due to the specialist tooling, time, and outsourced plastic work required to open, reseal, and restore these assemblies.